CASE STUDY

Reverse Engineer Bogie Frame

Client

V/Line / Bombardier Transportation

 

Challenge

Castech was tasked to reverse engineer, and manufacture replacement Bogie Frames. With no drawings or specifications available, Castech had only an original Frame and rail standards to refer too.  

 

Solution

  • The project consisted of:
     900 hours of 3D scanning, section thickness measurement, 3D modeling and drafting.
  • Writing of the component specification.
  • Selection, audit and qualification of a suitable manufacturing partner to produce the new frames.
    • Training and guidance to improve foundry practices and ensure the latest technology was utilised.
    • Computer modelled casting simulations.
    • 1500 hours of pattern manufacture.
    • Approximately 190,000 kg total project weight.
    • Intensive in-house metallurgical analysis, inspections, testing and product qualification.

 

Key outcomes & benefits

64 Bogie frames and related Bogie Bolsters and Spring Plank sets were produced on-time to the client’s satisfaction.

Global Manufacturing, Local Confidence: Success in Action

Request a quote today and discover how we can deliver innovative and economical solutions for your project—no matter the complexity or industry. From mining and rail to shipbuilding and general engineering, our proven track record ensures your confidence in every outcome.

Castech Staff

Request a Quote


    Global Manufacturing, Local Confidence: Success in Action

    Request a quote today and discover how we can deliver innovative and economical solutions for your project—no matter the complexity or industry. From mining and rail to shipbuilding and general engineering, our proven track record ensures your confidence in every outcome.

    Castech Staff

    Request a Quote