Challenge
Castech Solutions was tasked to reverse engineer, and manufacture replacement Bogie Frames. With no drawings or specifications available, Castech had only an original Frame and rail standards to refer too.
Solution
The project consisted of:
900 hours of 3D scanning, section thickness measurement, 3D modeling and drafting.
Writing of the component specification.
Selection, audit and qualification of a suitable manufacturing partner to produce the new frames.
Training and guidance to improve foundry practices and ensure the latest technology was utilised.
Computer modelled casting simulations.
1500 hours of pattern manufacture.
Approximately 190,000 kg total project weight.
Intensive in-house metallurgical analysis, inspections, testing and product qualification.
Key outcomes & benefits
64 Bogie frames and related Bogie Bolsters and Spring Plank sets were produced on-time to the client’s satisfaction.
Client
V/Line / Bombardier transportation
